Xiaoyu (Rayne) Zheng (Advisor)

Research Advised by Professor Xiaoyu (Rayne) Zheng

Zheng Group:  List of Projects | List of Researchers

BPNX1017: 3D Printing of Functional Materials

Xiru Fan
Said Eyyubov
Kai Zhang
Zhen Wang
2025

3D printing offers unprecedented control over the design and fabrication of functional materials with complex architectures. In this project, we focus on developing textured ceramic structures using advanced 3D printing techniques. By engineering the resin formulation and printing process, we aim to align ceramic grains along designed orientations, enabling anisotropic properties tailored for transducer applications. The study will reveal the processing–structure–property correlations of textured ceramics, demonstrating how controlled grain orientation alignment and microstructural...

BPNX1021: Realizing Three-Dimensional Alignment of Two-Dimensional Material for Isotropic Properties Enhancement via Embedded Direct Ink Writing

Qiyi Chen
2024

The orientation of fibrous fillers, induced by shear forces during extrusion, has been demonstrated to significantly enhance mechanical properties, electrical/thermal conductivity, microwave attenuation etc., albeit primarily in a two-dimensional (2D) x-y plane. In this study, we present a novel approach for achieving fiber alignment in a three-dimensional (3D) context, with an emphasis on the Z-direction, by utilizing embedded 3D printing techniques. This process involves the extrusion and suspension of composite inks within a viscoelastic gel medium, during which the...

BPNX1018: Free Surface Investigation in Large-Area Projection Micro Stereolithography

David Hahn
2024

This project seeks to additively manufacture micro-architected cellular solids in high resolution, large area in hundreds of millimeters, containing millions of unit cells which are defect-free.

Project is currently funded by: Federal

Project ended 08/31/2024

BPNX1033: Multi-Objective Inverse Design of Impact Resistant Metamaterials Under Varying Strain Rates

Anish Satpati
Marco Maurizi
2025

This work pertains to the multi-objective inverse design of impact-resistant metamaterials under varying strain rates. Impact-resistant materials are desirable in a wide range of applications, such as sports, automobiles, military, and aircraft, to name a few. Existing literature deals with refining these structures by performing quasi-static finite element (FE) simulations and then verifying them experimentally, which is a time-consuming and expensive process. Moreover, beyond the low-velocity regime, quasi-static simulations are not representative of real-world dynamic...

BPNX1046: Multi-Material DLP Printing for 3D Electronics via Selective Deposition

Shuo Zhang
David Hahn
Haotian Lu
Ju Young Park
Wenjie (Jeff) Li
Jiayan Zhang
2025

The development of 3D MEMS devices has enabled innovative sensor designs with enhanced functionality, yet conventional fabrication methods often impose geometric and process limitations. This work presents a micro-3D-printed tactile sensor, integrating 3D piezoelectric, capacitive, conductive and dielectric elements with a compliant mechanism to achieve high sensitivity and force decoupling capability. The sensor is fabricated using a multi-material digital light processing (DLP) method, followed by selective metallization to define conductive regions, enabling seamless...

BPNX1029: Multi-Mode Multi-Direction High-Resolution Tactile Haptics and Sensing Duo-Functional Device using Piezoelectric Metamaterial

Jiayan Zhang
2025

Texture sensing and feedback are critical milestones for unlocking truly dexterous robotics, advancing human-machine interaction, and enhancing teleoperation tasks. While existing systems utilizes pneumatics, vibration motors and other elementary methods to provide basic feedback, they lack the capability to translate data into rich, high-resolution haptic displays required to replicate the nuanced spectrum of human touch. Here, we aim to develop the first-ever fabrics capable of both high-fidelity contact sensing and reproducing touch experiences with the resolution and complexity of...

BPNX1014: Data-Driven Design of Metamaterials

Marco Maurizi
David Hahn
Anish Satpati
Desheng Yao
2025

The rapid development of additive manufacturing technologies has enabled the fabrication of truss metamaterials, i.e., a novel class of lightweight-yet-strong materials with engineered complex hierarchical structures. Manipulating the architecture over chemical composition dramatically expands the achievable materials design space, allowing to largely control the mechanical response of metamaterials. Despite the great advances made in this area, designing three-dimensional (3D) truss metamaterials under complex or extreme conditions with programmable response is still a...

Xiru Fan

Graduate Student Researcher
Materials Science & Engineering
Professor Rayne Zheng (Advisor)
Ph.D. 2029 (Anticipated)

Shuo Zhang

Graduate Student Researcher
Materials Science & Engineering
Professor Rayne Zheng (Advisor)
Ph.D. 2028 (Anticipated)

BPNX1013: Intelligent Acousto-electrical Metamaterials (IAM) for Sound Source Detection

Victor Couedel
Haotian Lu
Jiayan Zhang
2025

Acoustic transducers are essential for object localization and environmental sensing. Conventional transducers rely on piezoelectric crystals, whose acoustic-electric response is fixed by the crystal lattice’s inherent asymmetry and orientation. This results in static coupling behavior, necessitating bulky arrays of rigid elements with complex wiring and high computational demands for directional sensing. Here, we report a fundamentally new class of acoustic-electric coupling that emerges from topology-governed charge transport in 3D micro-architected piezoelectric metamaterials. Unlike...